1. Introduction
Just 48 hours ago, a major architectural showcase in Chicago unveiled a new residential complex featuring a striking corten steel facade that’s already sparking conversations among designers and homeowners alike. This surge in interest highlights a growing trend: more people are choosing metal clad exteriors for their durability, modern look, and sustainability. If you’re considering a metal clad wall or facade for your home—but aren’t sure where to start—you’re in the right place.
Metal cladding isn’t just for industrial sheds or commercial buildings anymore. From sleek steel clad houses to rustic corrugated steel facades and elegant zinc clad dormers, metal offers versatility, longevity, and curb appeal. But proper installation and maintenance are key to avoiding common pitfalls like rust, poor insulation, or structural issues. In this guide, we’ll walk you through everything you need to know—from choosing the right clad metal meaning for your project to installing and caring for your metal clad siding like a pro.
2. Understanding Metal Clad: What It Is and Why It Matters
Before diving into installation, it’s important to grasp what ‘metal clad’ actually means. At its core, metal clad (or metalclad) refers to a construction method where a base material—often wood, concrete, or insulation—is covered with a protective or decorative layer of metal. This can include everything from metal clad electrical wire to full-scale metal clad buildings.
Clad metals are engineered composites, like aluminum clad steel or stainless clad aluminum, that combine the strength of one metal with the corrosion resistance or aesthetic of another. For exterior applications, popular choices include corten steel siding, copper siding, zinc metal siding, and colorbond standing seam panels. Each offers unique benefits: corten develops a protective rust patina, zinc self-heals minor scratches, and aluminum resists salt and moisture—ideal for coastal homes.
3. Step-by-Step Guide to Installing a Metal Clad Wall
3.1. Choose Your Material and Style
Start by selecting the right type of metal for your climate and design goals. For a modern look, consider a vertical standing seam metal siding or a standing seam facade. Rustic charm? Go for exterior corrugated metal siding or a corrugated steel facade. Budget-conscious? Aluminum clad sheet or PAC CLAD standing seam roof panels offer great value. Don’t forget to factor in corten steel siding cost—it’s premium but long-lasting.
3.2. Prepare the Substrate
Your metal cladding needs a solid, level, and dry backing. Install a moisture barrier (like house wrap) over plywood or OSB sheathing. If you’re using metal clad insulation—such as aluminum clad pipe insulation for thermal breaks—integrate it now. Ensure all framing is secure; metal is lightweight but requires consistent support to prevent oil-canning (waviness).
3.3. Install Furring Strips (If Needed)
For rain-screen systems—which improve airflow and prevent moisture buildup—attach horizontal furring strips (typically 1×3 wood or metal) over the moisture barrier. This creates a gap between the cladding and the wall, crucial for longevity, especially with materials like corten or zinc.
3.4. Cut and Fasten the Panels
Use metal snips or a circular saw with a metal-cutting blade to trim panels. Always wear safety gear. Begin at the bottom corner and work upward. For standing seam systems, use hidden fasteners; for corrugated or flat panels, use color-matched screws with neoprene washers to prevent leaks. Avoid over-tightening, which can warp thin metal.
Pro tip: If you’re working with PAC CLAD coping, column covers, or HWP (horizontal wall panels), follow the manufacturer’s layout guide to ensure clean joints and proper overlap.
4. Common Problems and How to Fix Them
4.1. Rust or Corrosion
Even clad steel can corrode if scratched or exposed to harsh chemicals. For corten steel plate, rust is intentional—but if you’re using mild steel plate or 1/4 steel plate without proper coating, apply a zinc-coated or electroplating finish. For aluminum or stainless steel plate (like 316 stainless steel plate), clean with mild soap and water; avoid abrasive cleaners that strip protective layers.
4.2. Poor Insulation Performance
Metal conducts heat, so without proper backing, your metal clad house could suffer energy loss. Always pair your facade with metal clad insulation or rigid foam. Aluminum clad stainless steel systems often include built-in thermal breaks—ask your supplier.
4.3. Noise During Rain
A metal clad roof or wall can be noisy in heavy rain. Solution? Install insulation or use thicker gauge metal (like 22-gauge instead of 26-gauge). Standing seam systems are quieter than exposed-fastener corrugated types.
5. Maintenance Tips for Long-Lasting Beauty
Most metal clad walls require minimal upkeep. Rinse annually with a garden hose to remove dust and pollutants. For copper siding or zinc facade, avoid power washing—it can damage the patina. Inspect fasteners yearly for loosening, especially in high-wind areas. If repainting is needed (e.g., on older metal weatherboard), use a metal-specific primer and finish.
And remember: never use metal utensils on cookware labeled ‘all-clad’—but that’s a different kind of clad! Here, we’re focused on architecture, not cookware.
6. Conclusion
Installing a metal clad wall or facade is a smart investment that blends style, strength, and sustainability. Whether you opt for a dramatic corten steel siding, a sleek steel facade, or a classic corrugated look, following these steps ensures a professional result that lasts decades. With the right prep, materials, and care, your metal clad house won’t just stand out—it’ll stand the test of time.
Our Website founded on October 17, 2012, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials such as How. Our products includes but not limited to Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, etc. If you are interested, please feel free to contact us.