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What Is Metal Clad? A Complete Guide to Materials, Applications, and Modern Uses

1. Introduction

In the past 48 hours, architects and builders have been buzzing about a new sustainable housing project in Portland that features a striking metal clad house with a corten steel facade—showcasing how modern design is embracing durable, low-maintenance exteriors. This trend highlights the growing popularity of metal cladding in both residential and commercial construction.

Corten steel facade on sustainable metal-clad house in Portland
Corten steel facade on sustainable metal-clad house in Portland

But what exactly does ‘metal clad’ mean? Whether you’re researching exterior corrugated metal siding for your shed or evaluating metal clad electrical wire for a commercial build, understanding the scope of this versatile term is essential. In this guide, we’ll break down the metal clad meaning, explore common types like clad metals and steel clad systems, and highlight real-world applications from roofing to insulation.

2. Understanding Metal Clad: Definitions and Basics

2.1. What Does ‘Metal Clad’ Mean?

The term metal clad (sometimes written as metalclad) broadly refers to any product, structure, or component that has a metal layer bonded to another material for enhanced performance, durability, or aesthetics. The clad metal meaning centers on this layered construction—where one metal or alloy is fused to a base material like steel, aluminum, or even plastic.

For example, aluminum clad stainless steel combines the corrosion resistance of stainless steel with the lightweight nature of aluminum. Similarly, copper nickel clad or titanium clad materials are engineered for specialized industrial environments where strength and resistance to extreme conditions are critical.

2.2. Common Types of Clad Metals

  • Aluminum clad steel (or aluminium clad steel): Often used in automotive and aerospace for weight savings without sacrificing strength.
  • Stainless clad aluminum: Offers thermal conductivity with surface corrosion resistance.
  • Copper siding and zinc metal siding: Popular in architectural facades for their natural patina and longevity.
  • Alloy clad sheets like 2024 T3 clad or 7075 T6 clad: Used in high-stress aerospace applications.
  • Clad steel plates such as boiler plate steel or carbon steel plate with protective overlays like chrome carbide or Inconel weld overlay for wear resistance.

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