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What Is Metal Clad? A Complete Guide to Metal Cladding in Construction and Industry

1. Introduction

Just 24 hours ago, the U.S. Green Building Council announced new LEED v5 draft guidelines that strongly favor durable, recyclable exterior systems—putting metal cladding back in the spotlight. With sustainability and longevity driving modern construction, metal clad solutions are surging in popularity for everything from homes to high-rises.

Stainless steel cladding for sustainable building exteriors
Stainless steel cladding for sustainable building exteriors

So, what exactly is metal clad? Whether you’re a homeowner eyeing a steel clad house or an engineer sourcing clad steel for industrial piping, understanding the scope of ‘metal clad’ is essential. This guide breaks it all down—clearly, casually, and without the jargon.

2. What Does ‘Metal Clad’ Mean?

At its core, ‘metal clad‘ (or ‘metalclad’) refers to any product, structure, or component that features a metal outer layer bonded to another material—often for protection, aesthetics, or performance enhancement.

The term ‘clad metal meaning’ describes this layered approach: a base metal (like steel or aluminum) is covered—or ‘clad’—with a more corrosion-resistant, decorative, or conductive metal such as copper, zinc, or stainless steel. This isn’t just surface paint; it’s a metallurgical bond, often achieved through rolling, explosion bonding, or electroplating.

3. Metal Cladding in Architecture

In construction, ‘metal clad’ most commonly refers to exterior building systems. Think metal clad wall panels, metal clad roofs, or sleek metal facades that define modern design.

Popular choices include:

  • Corten steel facade and corten steel siding—known for their rust-like appearance and low maintenance. Corten siding cost varies but offers long-term value.
  • Zinc facade and zinc clad roof systems, prized for self-healing patina and 80+ year lifespans.
  • Copper siding and standing seam siding, which age gracefully and add luxury appeal.
  • Exterior corrugated metal siding and vertical standing seam metal siding for industrial or rustic-modern homes.

Brands like PAC Clad lead the market with products such as PAC Clad standing seam roofs, PAC Clad coping, and PAC Clad column covers—offering both function and clean lines.

Fumed titanium dioxide enhancing durability in industrial metal coatings
Fumed titanium dioxide enhancing durability in industrial metal coatings

A metal clad building isn’t just stylish—it’s durable, fire-resistant, and often more sustainable than traditional materials. From a metal clad shed to a full steel clad house, these systems stand up to weather, pests, and time.

4. Industrial and Technical Applications

Beyond architecture, ‘metal clad’ plays a critical role in engineering and manufacturing.

Clad metals like aluminum clad stainless steel or stainless clad aluminum combine the strength of one metal with the corrosion resistance or conductivity of another. Titanium clad and copper nickel clad are used in chemical plants and marine environments.

In electrical systems, metal clad electrical wire (also called armored cable) protects conductors in commercial and industrial settings. Aluminum clad wire and CU clad wire are common variants.

Even insulation gets the treatment: aluminum clad pipe insulation helps maintain temperature in HVAC and industrial piping.

For structural needs, steel plate and metal steel plate come in countless grades—like 316 stainless steel plate, mild steel plate, or corten steel plate. Thicknesses range from 1/8 inch steel plate to thick steel plate for heavy machinery.

Specialty plates include diamond plate steel, aluminum tread plate, and perforated plate—used for slip resistance, decoration, or filtration.

Diamond plate steel for industrial slip resistance
Diamond plate steel for industrial slip resistance

5. Materials and Manufacturing Methods

How are these layered metals made? Common techniques include:

  • Hot or cold roll bonding
  • Explosive cladding (for high-strength bonds)
  • Electroplating (like chromium electroplating or electroless nickel for wear resistance)
  • Co-extrusion for sheets like aluminum clad steel

Alloy clad variants—such as 2024 T3 clad or 7075 T6 clad aluminum—are standard in aerospace, where surface durability matters.

Meanwhile, products like Inconel 625 weld overlay or chrome carbide overlay enhance wear resistance in extreme environments.

6. Choosing the Right Metal Clad Type

Not all metal clad is the same. Your choice depends on use case:

  • For roofing: Colorbond standing seam or zinc clad dormer
  • For walls: Corrugated steel facade or metal weatherboard
  • For wiring: Aluminum clad steel wire or traditional metal clad cable
  • For chemical resistance: Stainless steel metal plate or Inconel plate

Always consider climate, budget, and maintenance. For example, corten steel siding cost may be higher upfront, but it requires no painting and lasts decades.

7. Conclusion

From the sleek lines of a zinc metal siding facade to the rugged reliability of a metal clad electrical wire, ‘metal clad’ is a versatile, high-performance solution across industries. Whether you’re building a steel clad inc facility or renovating a metal clad house, understanding the options—from aluminum clad sheet to titanium plate—ensures smarter, longer-lasting decisions. As green building standards evolve, expect metal cladding to remain at the forefront of innovation.

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