Menene Ainihin Farantin Haɗin Inconel don Sheets na Tube Mai Musanya Zafi?
Farantin inconel mai haɗawa don zanen bututu mai musanya zafi samfuri ne na ƙarfe. Ɗayan gefe shine siriri siriri na inconel gami (yawanci Inconel 625 ko Inconel 600). Daya gefen shi ne lokacin farin ciki goyon baya na carbon karfe ko low-alloy karfe. Waɗannan yadudduka biyu an haɗa su ta hanyar ƙarfe ta amfani da ko dai fashewar bonding ko naɗaɗɗen naɗawa. Sakamakon shine faranti guda ɗaya wanda ke ba da juriya na lalata Inconel akan fuska ɗaya da ƙarfin tsari da ƙananan farashin ƙarfe akan ɗayan.. Sauƙi. Mai tasiri. Babu maganar banza.
Mu yi shiru: idan kuna ƙayyade inconel mai ƙarfi don takardar bututu, kuna zubar da kudi. Na ga ayyuka sun ninka kasafin kuɗin su don babu riba na injiniya na gaske. Inconel composite farantin yana ba ku duk abin da kuke buƙata inda aka ƙidaya - fuskar bangon bututu da aka fallasa ga kafofin watsa labarai masu tsauri - kuma yana amfani da arha, karfe mai karfi ga sauran. Wannan ba sulhu ba ne. Injiniyan wayo kenan.
Me yasa Masana'antar ke Jib da Takaddun Inconel don Rufe Faranti
Yawancin masu amfani akan Reddit da taron injiniyanci suna ba da rahoton ciwon kai iri ɗaya: m Inconel tube zanen gado kudin arziki, Mafarki ne mai ban tsoro don walda da harsashi na ƙarfe na carbon, kuma sau da yawa suna fama da bambance-bambancen abubuwan fadada thermal. An Inconel composite farantin don zafi musayar bututu zanen gado yana magance wadannan matsalolin. Goyan bayan karfen yayi daidai da madaidaicin faɗaɗa zafin harsashi. Inconel cladding yana sarrafa magudanar ruwa masu lalata. Welding ya zama mai sauƙi saboda zaku iya walda gefen karfe zuwa harsashi da gefen Inconel zuwa bututu. Nan da nan, ƙungiyar ƙirƙira ku ta daina yi muku kururuwa.
Ni da kaina na sa ido kan aikin da ke canzawa daga inconel mai ƙarfi 625 zuwa Inconel 3mm 625 sanye da 30mm SA516 Gr.70 goyon baya ya ceci abokin ciniki 45% akan farashin kayan. Takardun bututun da aka yi iri ɗaya ne sama da zagayen dubawa na shekaru biyar. Babu lalata. Babu gazawar haɗin gwiwa. Karshen labari.
Yadda Aka Yi Farantin Haɗin Inconel Don Zane-zanen Bututun Canjin Zafi?
Hanyoyi biyu sun mamaye: fashewa bonding da Roll bonding. Haɗin fashewa yana amfani da bama-bamai da aka sarrafa don murƙushe layin Inconel cikin goyan bayan ƙarfe a cikin babban sauri.. Tasirin yana haifar da wavy, interlocking bond cewa ya fi karfi fiye da iyaye karafa. Roll bonding yana wucewa da kayan da aka tattara ta cikin injin mirgina a babban zafin jiki da matsa lamba. Duk hanyoyin biyu suna samar da haɗin gwiwa wanda ya dace da buƙatun ASTM B898. Amma ga rigimar: Haɗin fashewa gabaɗaya yana samar da daidaiton daidaituwa a cikin faranti masu kauri, musamman ga bukatar bututu takardar aikace-aikace. Haɗin naɗaɗɗen ƙira na iya yin haɗarin haɗakar da ba ta cika ba a gefuna ko kusa da manyan wuraren ƙasa. Na amince da haɗin fashewa don zanen bututu kowane lokaci guda.
Bayan bonding, Inconel composite farantin yana jurewa gwajin ultrasonic (UT) don tabbatar da disbonds. Gwajin ƙarfin ƙarfi ya tabbatar da haɗin gwiwa ya wuce mafi ƙarancin masana'antu (yawanci 140 MPa ko mafi girma). Duk wani faranti mai narke guda ɗaya 3 inci diamita ana ƙi. Lokaci.
Wanne Inconel Alloy Ya Kamata Ku Zaba Don Sheet ɗin Tubunku?
Alloys biyu sun mamaye: Inconel 625 kuma Inconel 600. Inconel 625 yana ba da ingantaccen juriya na lalata a cikin ruwan teku, acid, da iskar gas mai zafi mai zafi. Ita ce tafi-da-gidanka don masu musayar zafi na ketare da masu sarrafa sinadarai. Inconel 600 ya yi fice a cikin matsanancin zafi, rage yanayi kamar waɗanda ke cikin samar da hydrogen ko sabis na caustic. Yawancin injiniyoyi sun sabawa 625 daga al'ada. Wannan kuskure ne. Idan yanayin ku yana raguwa, Inconel 600 yana da arha kuma yana aiki mafi kyau. Yi aikin gida. Ko tambayi mai ba da kayan ku don bayanan lalata da suka dace da takamaiman ruwan aikin ku. Kada ku yi tsammani.
Mahimman la'akari da Welding don Inconel Clad Tube Sheets
Walda farantin inconel da aka haɗe zuwa bututu shine inda yawancin masu ƙirƙira ke murɗawa. Dole ne a dunƙule gefen Inconel da ƙarfe mai cike da inconel (ERNiCrMo-3 don 625). Gefen karfe na iya ɗaukar madaidaicin ma'aunin ƙarfe na carbon. Amma yankin canji - inda tafkin walda ya haɗu da Inconel da karfe - yana da haɗari ga fashe idan ba a sarrafa ba.. Maganin? Yi amfani da maƙalar buffer. Weld a bakin ciki Layer na Inconel a kan goyan bayan karfe da farko, sa'an nan weld da tubes zuwa wancan. Yana ɗaukar ƙarin wucewa. Yana hana fashe walda. Yi shi.
Na kalli mai ƙirƙira ya tsallake wannan matakin don adana lokaci. Takardar bututun ta gaza cikin watanni shida. Gyaran ya ninka sau goma na tanadi. Kada ku zama injiniyan.
Kwatanta Inconel zuwa Wasu Kayan Kaya na Tubu
Inconel vs. Hastelloy: Hastelloy (misali, C276) yana doke Inconel a cikin rage yawan acid kamar rigar HCl. Amma Inconel 625 ya yi nasara a muhallin da ke da iskar oxygen da ruwan teku. Zaɓi bisa ga kafofin watsa labarai na ku.
Inconel vs. Monel: Monel 400 yana da kyau ga ruwan teku da acid hydrofluoric amma ba zai iya ɗaukar yanayin zafi kamar Inconel ba. Sama da 500 ° C, Inconel shine kawai zabi.
Inconel vs. Titanium: Tushen Titanium sun fi sauƙi kuma sun fi juriya ga ruwan teku a ƙananan yanayin zafi. Amma titanium yana kasawa da bala'i a bushewar chlorine ko nitric acid. Inconel yana sarrafa waɗannan sharuɗɗan cikin sauƙi.
Anan gaskia mai kauri: babu wani abu mafi kyau. Kuna buƙatar dacewa da inconel composite plate alloy zuwa takamaiman lalata da buƙatun zafin ku. Duk abin da ya rage shi ne sakaci.
Girman Girma da Kauri na Musamman don Kera Sheet ɗin Tube
Madaidaitan faranti masu haɗe-haɗe na Inconel sun zo cikin girma har zuwa 4m x 10m. Tsawon kauri daga 2mm zuwa 10mm. A baya kauri daga 10mm zuwa 150mm. Amma tube zanen gado ne da wuya misali masu girma dabam. Kusan tabbas kuna buƙatar girman al'ada. Hakan yayi kyau. Mashahuran masu samar da kayayyaki sun yanke farantin da aka ɗora zuwa daidai girman ku ta amfani da jet ko plasma. Yin hako ramukan bututu yana buƙatar ƙwanƙwasa na musamman-carbide-tipped - daidaitaccen aikin ƙarfe na ƙarfe zai ƙare cikin mintuna akan Inconel.. Kuma kada Laser ya yanke sanyen gefen ba tare da niƙa kashe cladding farko. Layin Inconel zai tsage daga girgizar zafi. Na ga abin ya faru.
Shawarwari na ƙarshe: Dakatar da Ƙaddamarwa, Fara Cladding
Kun karanta gaskiyar lamarin. The Inconel composite farantin don zafi musayar bututu zanen gado ne mai hankali bayani ga m yanayi. Yana rage farashi, yana sauƙaƙa walda, kuma yana ba da ingantaccen aiki. Amma kawai idan kun zaɓi abin da ya dace, amfani da fashewar bonding, nace 100% ultrasonic gwaji, da weld tare da daidai hanya.
Yanzu ka daina karantawa ka ɗauki mataki. Tuntuɓi ƙwararren mai siyar da faranti a yau. Sami ƙididdiga don takamaiman girman takardar bututunku da yanayin aiwatarwa. Tambaye su takardar shedar ASTM B898 da rahotannin UT. Kwatanta farashin da m Inconel. Sannan yanke shawara mai hankali. Kasafin kuɗin ku - da ma'aikatan kula da ku - za su gode muku.
Shirye don samo asalin farantin inconel ɗin ku? Muna ba da girma dabam na al'ada, Ƙaddamarwar fashewa zuwa ASTM B898, da cikakkun takardun NDT. Nemo don ƙididdigewa a ciki 24 hours.
Mai bayarwa
Metal Plate 4U amintaccen mai siyar da kayan haɗin ƙarfe ne na duniya & masana'anta tare da gogewa mai yawa wajen samar da bakin karfe mai inganci mai inganci, nickel gami, karfen jan karfe, da titanium karfe hada faranti. Kamfanin yana fitarwa zuwa ƙasashe da yawa, kamar Amurka, Kanada, Turai, UAE, Afirka ta Kudu, da dai sauransu. A matsayin babban fashe mai haɗaɗɗen faranti, Metal Plate 4U ya mamaye kasuwa. Ƙwararrun aikinmu na aiki yana ba da cikakkiyar mafita don taimakawa inganta haɓakar masana'antu daban-daban, kamar tasoshin matsa lamba, masu musayar zafi, ginin jirgi, da sarrafa sinadarai, ƙirƙirar ƙima, da sauƙin jure kalubale iri-iri. Idan kana neman faranti masu haɗaka da ƙarfe ko faranti masu sanye da bimetal, don Allah a ji daɗin tuntuɓar mu!